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UTPB | Mit dem Blick von außen zu geregelten Systemen.

Lean Transformation

Effective lean transformation through individual consulting

Your goals and challenges

A successful lean transformation requires well thought-out measures to make production processes more flexible, efficient and customer-oriented. Our consulting services support you in achieving sustainable improvements in your value chain:

  1. Establishing flexible and responsive processes
  2. Reduction of production inventories and creation of free production space
  3. Pull-oriented, flow-based processes from incoming goods through the assembly line to the supplier
  4. Synchronized production in line with customer requirements
  5. Elimination of unnecessary handling stages and minimization of logistics routes
  6. Flexible personnel deployment planning within the supply chain

 

Project schedule - How we optimize your processes

With our structured consulting, we implement lean principles in a targeted manner and optimize your production processes sustainably:

  • Standardization of processes - standardization and optimization of workflows for maximum efficiency.
  • Implementation of Kanban control - introduction of a consistent Kanban system for all process stages.
  • Setting up a supermarket near the incoming goods area - improving material availability and reducing stock levels.
  • Elimination of buffer stocks in assembly - increasing throughput speed and reducing waste.
  • Introduction of small train and route traffic - optimization of material flows through flexible supply concepts.
  • Two-bin principle on the assembly line - ensuring a continuous material supply without excess stock.
  • Optimization of container sizes - adaptation of container sizes for efficient transport and storage solutions.
  • Heijunka board for assembly control - introduction of a visual control system for smooth production processes.
  • Data determination and time module formation - Detailed analysis of all operational activities for targeted process optimization.
  • Software-supported planning tools - development and implementation of innovative planning systems to make line supply more flexible.

Our experts support you throughout the entire lean transformation process - from analysis and implementation to ensuring sustainable results. With our many years of consulting experience, we help you to identify potential and implement it in a targeted manner.

Benefit from our practical advice to make your production leaner, more efficient and more agile. Let us transform your processes together - for more flexibility, reduced costs and lean, high-performance production!